{
    "id": 688,
    "date": "2025-11-27T12:17:06",
    "date_gmt": "2025-11-27T12:17:06",
    "guid": {
        "rendered": "http:\/\/www.steelinvestmentcasting.com\/?page_id=688"
    },
    "modified": "2025-11-27T12:17:06",
    "modified_gmt": "2025-11-27T12:17:06",
    "slug": "could-a-minor-design-change-in-the-prototyping-phase-save-you-15-on-your-unit-cost",
    "status": "publish",
    "type": "page",
    "link": "http:\/\/www.steelinvestmentcasting.com\/fa\/?page_id=688",
    "title": {
        "rendered": "\u0622\u06cc\u0627 \u06cc\u06a9 \u062a\u063a\u06cc\u06cc\u0631 \u062c\u0632\u0626\u06cc \u062f\u0631 \u0637\u0631\u0627\u062d\u06cc \u062f\u0631 \u0645\u0631\u062d\u0644\u0647 \u0646\u0645\u0648\u0646\u0647\u200c\u0633\u0627\u0632\u06cc \u0645\u06cc\u200c\u062a\u0648\u0627\u0646\u062f 15\u066a \u062f\u0631 \u0647\u0632\u06cc\u0646\u0647 \u0648\u0627\u062d\u062f \u0634\u0645\u0627 \u0635\u0631\u0641\u0647\u200c\u062c\u0648\u06cc\u06cc \u06a9\u0646\u062f\u061f"
    },
    "content": {
        "rendered": "<p class=\"wp-block-paragraph\">It sounds like a bold claim, I know. In my two decades in investment casting, I\u2019ve found that most engineers see cost reduction as something that happens on the factory floor\u2014squeezing efficiency out of cycles and supply chains. But in my experience, the single most powerful lever for cost savings is pulled not on the production line, but on a CAD workstation during the prototyping phase.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The truth is, a design optimized for machining or fabrication is rarely optimal for casting. What looks like a minor, inconsequential feature in a prototype can be the primary driver of complexity, scrap, and cost in high-volume production.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\"><strong>Where Does the Money Go? The Hidden Cost Drivers<\/strong><\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">Let me break down what we typically see in initial designs and how they silently inflate the unit cost:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>The \u201cUn-castable\u201d Geometry:<\/strong> This is the big one. Sharp internal corners, for instance, are a nightmare. They create hotspots during solidification, leading to shrinkage porosity and cracks. The result? A higher scrap rate that you ultimately pay for. A simple change to a radiused corner isn\u2019t just a design preference; it allows the metal to flow and cool evenly, dramatically improving yield. I\u2019ve seen a single, poorly placed sharp corner increase scrap on a complex manifold by 8%.<\/li>\n\n\n\n<li><strong>The \u201cWe\u2019ll Machine It Later\u201d Mindset:<\/strong> I see this all the time. A designer specifies a solid block of material with deep, small-diameter holes that must be drilled afterward. The material cost is higher, the machining time is extensive, and tool wear is brutal. By simply redesigning the component to incorporate <strong>cast-in holes<\/strong>\u060c \u062d\u062a\u06cc \u0627\u06af\u0631 \u06a9\u0645\u06cc \u0628\u0632\u0631\u06af \u0628\u0627\u0634\u0646\u062f \u0648 \u0641\u0642\u0637 \u0628\u0647 \u06cc\u06a9 \u0628\u0646\u062f \u067e\u0631\u062f\u0627\u062e\u062a \u0646\u06cc\u0627\u0632 \u062f\u0627\u0634\u062a\u0647 \u0628\u0627\u0634\u0646\u062f\u060c \u0645\u0627 \u0628\u0647 \u0637\u0648\u0631 \u0645\u0639\u0645\u0648\u0644 20 \u062a\u0627 30 \u062f\u0631\u0635\u062f \u0627\u0632 \u0647\u0632\u06cc\u0646\u0647 \u0645\u0627\u0634\u06cc\u0646\u06a9\u0627\u0631\u06cc \u0631\u0627 \u0628\u0647 \u062a\u0646\u0647\u0627\u06cc\u06cc \u06a9\u0627\u0647\u0634 \u062f\u0627\u062f\u0647\u200c\u0627\u06cc\u0645. \u0641\u0631\u0622\u06cc\u0646\u062f \u0631\u06cc\u062e\u062a\u0647\u200c\u06af\u0631\u06cc \u0645\u06cc\u200c\u062a\u0648\u0627\u0646\u062f \u0627\u06cc\u0646 \u0648\u06cc\u0698\u06af\u06cc\u200c\u0647\u0627 \u0631\u0627 \u062a\u0642\u0631\u06cc\u0628\u0627\u064b \u0628\u062f\u0648\u0646 \u0647\u06cc\u0686 \u0647\u0632\u06cc\u0646\u0647\u200c\u0627\u06cc \u0627\u06cc\u062c\u0627\u062f \u06a9\u0646\u062f.<\/li>\n\n\n\n<li><strong>\u0645\u0647\u0646\u062f\u0633\u06cc \u0628\u06cc\u0634 \u0627\u0632 \u062d\u062f \u0648 \u0636\u062e\u0627\u0645\u062a\u200c\u0647\u0627\u06cc \u062f\u06cc\u0648\u0627\u0631\u0647 \u06cc\u06a9\u0646\u0648\u0627\u062e\u062a:<\/strong> \u0636\u062e\u0627\u0645\u062a\u200c\u0647\u0627\u06cc \u062f\u06cc\u0648\u0627\u0631\u0647 \u0646\u0627\u0647\u0645\u0648\u0627\u0631 \u062f\u0634\u0645\u0646 \u0631\u06cc\u062e\u062a\u0647\u200c\u06af\u0631\u06cc \u0628\u0627 \u06a9\u06cc\u0641\u06cc\u062a \u0647\u0633\u062a\u0646\u062f. \u0622\u0646\u0647\u0627 \u0628\u0627\u0639\u062b \u062a\u0627\u0628 \u0628\u0631\u062f\u0627\u0634\u062a\u0646\u060c \u0641\u0631\u0648\u0631\u0641\u062a\u06af\u06cc \u0648 \u062a\u0646\u0634\u200c\u0647\u0627\u06cc \u062f\u0627\u062e\u0644\u06cc \u0645\u06cc\u200c\u0634\u0648\u0646\u062f. \u0627\u0645\u0627 \u0628\u0633\u06cc\u0627\u0631\u06cc \u0627\u0632 \u0637\u0631\u062d\u200c\u0647\u0627 \u0622\u0646\u0647\u0627 \u0631\u0627 \u0628\u06cc\u200c\u062c\u0647\u062a \u062f\u0627\u0631\u0646\u062f. \u0628\u0627 \u0647\u0645\u06a9\u0627\u0631\u06cc \u0628\u0627 \u062a\u06cc\u0645 \u0645\u0647\u0646\u062f\u0633\u06cc \u062e\u0648\u062f \u0628\u0631\u0627\u06cc \u062d\u0630\u0641 \u062c\u0631\u0645 \u063a\u06cc\u0631\u0636\u0631\u0648\u0631\u06cc \u0648 \u0645\u062a\u0639\u0627\u062f\u0644 \u06a9\u0631\u062f\u0646 \u0636\u062e\u0627\u0645\u062a \u062f\u06cc\u0648\u0627\u0631\u0647\u060c \u062f\u0648 \u06a9\u0627\u0631 \u0627\u0646\u062c\u0627\u0645 \u0645\u06cc\u200c\u062f\u0647\u06cc\u0645: 1) \u0642\u0637\u0639\u0647\u200c\u0627\u06cc \u0645\u062d\u06a9\u0645\u200c\u062a\u0631 \u0648 \u0642\u0627\u0628\u0644 \u0627\u0639\u062a\u0645\u0627\u062f\u062a\u0631 \u0627\u06cc\u062c\u0627\u062f \u0645\u06cc\u200c\u06a9\u0646\u06cc\u0645 \u0648 2) \u0627\u0632 \u0645\u0648\u0627\u062f \u06a9\u0645\u062a\u0631\u06cc \u0627\u0633\u062a\u0641\u0627\u062f\u0647 \u0645\u06cc\u200c\u06a9\u0646\u06cc\u0645 \u06a9\u0647 \u0635\u0631\u0641\u0647\u200c\u062c\u0648\u06cc\u06cc \u0645\u0633\u062a\u0642\u06cc\u0645 \u0648 \u0645\u062f\u0627\u0648\u0645 \u062f\u0631 \u0647\u0631 \u0648\u0627\u062d\u062f \u062a\u0648\u0644\u06cc\u062f\u06cc \u0634\u0645\u0627\u0633\u062a.<\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\"><strong>\u06cc\u06a9 \u0645\u062b\u0627\u0644 \u0648\u0627\u0642\u0639\u06cc \u0627\u0632 \u0641\u0627\u06cc\u0644\u200c\u0647\u0627\u06cc \u0645\u0646<\/strong><\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">\u0645\u0646 \u06cc\u06a9 \u0645\u0637\u0627\u0644\u0639\u0647 \u0645\u0648\u0631\u062f\u06cc \u0646\u0627\u0634\u0646\u0627\u0633 \u0628\u0631\u0627\u06cc \u0634\u0645\u0627 \u0627\u0631\u0627\u0626\u0647 \u0645\u06cc\u200c\u062f\u0647\u0645. \u06cc\u06a9 \u0645\u0634\u062a\u0631\u06cc \u0628\u0627 \u06cc\u06a9 \u0628\u0631\u0627\u06a9\u062a \u0628\u0631\u0627\u06cc \u06cc\u06a9 \u0633\u06cc\u0633\u062a\u0645 \u0647\u06cc\u062f\u0631\u0648\u0644\u06cc\u06a9 \u0633\u0646\u06af\u06cc\u0646 \u0628\u0647 \u0645\u0627 \u0645\u0631\u0627\u062c\u0639\u0647 \u06a9\u0631\u062f. \u0637\u0631\u062d \u0627\u0648\u0644\u06cc\u0647 \u06cc\u06a9 \u0642\u0637\u0639\u0647 \u062c\u0648\u0634 \u062f\u0627\u062f\u0647 \u0634\u062f\u0647 \u0633\u0627\u062e\u062a\u0647 \u0648 \u0645\u0627\u0634\u06cc\u0646\u06a9\u0627\u0631\u06cc \u0634\u062f\u0647 \u0628\u0647 \u0648\u0632\u0646 \u06f4.\u06f2 \u06a9\u06cc\u0644\u0648\u06af\u0631\u0645 \u0628\u0648\u062f. \u0627\u06cc\u0646 \u0642\u0637\u0639\u0647 \u0645\u062d\u06a9\u0645 \u0628\u0648\u062f\u060c \u0627\u0645\u0627 \u06a9\u0627\u0631 \u0632\u06cc\u0627\u062f\u06cc \u0645\u06cc\u200c\u0628\u0631\u062f \u0648 \u067e\u0631\u0647\u0632\u06cc\u0646\u0647 \u0628\u0648\u062f.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u062f\u0631 \u0637\u0648\u0644 \u0628\u0631\u0631\u0633\u06cc \u0645\u0634\u062a\u0631\u06a9 \u0637\u0631\u0627\u062d\u06cc \u0628\u0631\u0627\u06cc \u0642\u0627\u0628\u0644\u06cc\u062a \u0633\u0627\u062e\u062a (DFM)\u060c \u0645\u0627 \u06cc\u06a9 \u062a\u063a\u06cc\u06cc\u0631 \u0628\u0647 \u0638\u0627\u0647\u0631 \u062c\u0632\u0626\u06cc \u0631\u0627 \u067e\u06cc\u0634\u0646\u0647\u0627\u062f \u062f\u0627\u062f\u06cc\u0645: \u062a\u062c\u0645\u06cc\u0639 \u0633\u0647 \u0635\u0641\u062d\u0647 \u062c\u0648\u0634 \u062f\u0627\u062f\u0647 \u0634\u062f\u0647 \u062c\u062f\u0627\u06af\u0627\u0646\u0647 \u062f\u0631 \u06cc\u06a9 \u0642\u0637\u0639\u0647 \u0631\u06cc\u062e\u062a\u0647 \u06af\u0631\u06cc \u0634\u062f\u0647 \u0645\u0646\u0641\u0631\u062f\u060c \u062a\u0648\u062e\u0627\u0644\u06cc \u0648 \u062c\u062f\u0627\u0631 \u0646\u0627\u0632\u06a9 \u0628\u0627 \u062f\u0646\u062f\u0647\u200c\u0647\u0627\u06cc \u062f\u0627\u062e\u0644\u06cc \u0628\u0631\u0627\u06cc \u0627\u0633\u062a\u062d\u06a9\u0627\u0645.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>\u0646\u062a\u06cc\u062c\u0647\u061f<\/strong>\n<ul class=\"wp-block-list\">\n<li>\u0648\u0632\u0646 \u0642\u0637\u0639\u0647 \u0628\u0647 <strong>2.8 \u06a9\u06cc\u0644\u0648\u06af\u0631\u0645<\/strong>\u06a9\u0627\u0647\u0634 \u06cc\u0627\u0641\u062a\u060c \u06a9\u0647 \u06f3\u06f3\u066a \u06a9\u0627\u0647\u0634 \u062f\u0631 \u0645\u0627\u062f\u0647 \u0631\u0627 \u0646\u0634\u0627\u0646 \u0645\u06cc\u200c\u062f\u0647\u062f.<\/li>\n\n\n\n<li>\u062a\u0639\u062f\u0627\u062f \u0645\u0631\u0627\u062d\u0644 \u062a\u0648\u0644\u06cc\u062f \u0627\u0632 \u06f1\u06f2 (\u0628\u0631\u0634\u060c \u062c\u0648\u0634\u06a9\u0627\u0631\u06cc\u060c \u062a\u0646\u0634\u200c\u0632\u062f\u0627\u06cc\u06cc\u060c \u0686\u0646\u062f\u06cc\u0646 \u0645\u0631\u062d\u0644\u0647 \u0645\u0627\u0634\u06cc\u0646\u06a9\u0627\u0631\u06cc) \u0628\u0647 \u06f4 (\u0631\u06cc\u062e\u062a\u0647\u200c\u06af\u0631\u06cc\u060c 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\u0686\u0627\u0646\u0647\u200c\u0632\u0646\u06cc \u0628\u0631 \u0633\u0631 \u0642\u06cc\u0645\u062a \u0641\u0644\u0632 \u062d\u0627\u0635\u0644 \u0646\u0634\u062f\u061b \u0628\u0644\u06a9\u0647 \u0627\u0632 \u06cc\u06a9 \u0637\u0631\u0627\u062d\u06cc \u0647\u0648\u0634\u0645\u0646\u062f\u0627\u0646\u0647\u200c\u062a\u0631 \u0646\u0627\u0634\u06cc \u0634\u062f\u060c \u06a9\u0647 \u062a\u0635\u0648\u0631 \u0645\u06cc\u200c\u0634\u062f <em>\u0642\u0628\u0644 \u0627\u0632<\/em> \u0627\u0628\u0632\u0627\u0631 \u062a\u0648\u0644\u06cc\u062f \u0647\u0645\u06cc\u0634\u0647 \u0628\u0631\u0634 \u062f\u0627\u062f\u0647 \u0645\u06cc\u200c\u0634\u0648\u062f.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\"><strong>\u0628\u0647 \u0647\u0645\u06cc\u0646 \u062f\u0644\u06cc\u0644 \u0627\u0633\u062a \u06a9\u0647 \u0645\u0627 \u0645\u0647\u0646\u062f\u0633\u06cc \u0645\u0634\u0627\u0631\u06a9\u062a\u06cc \u0631\u0627 \u0627\u0631\u0627\u0626\u0647 \u0645\u06cc\u200c\u062f\u0647\u06cc\u0645 <em>\u0642\u0628\u0644 \u0627\u0632<\/em> \u0646\u0645\u0648\u0646\u0647 \u0627\u0648\u0644\u06cc\u0647 \u062e\u0648\u062f \u0631\u0627 \u0646\u0647\u0627\u06cc\u06cc \u0645\u06cc\u200c\u06a9\u0646\u06cc\u062f<\/strong><\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">\u0641\u0631\u0622\u06cc\u0646\u062f \u0645\u0627 \u0641\u0642\u0637 \u0627\u0631\u0627\u0626\u0647 \u0642\u06cc\u0645\u062a \u0628\u0631\u0627\u06cc \u0646\u0642\u0634\u0647 \u0634\u0645\u0627 \u0646\u06cc\u0633\u062a. \u0628\u0644\u06a9\u0647 \u0628\u0627\u0644\u0627 \u0632\u062f\u0646 \u0622\u0633\u062a\u06cc\u0646\u200c\u0647\u0627 \u0648 \u067e\u0631\u0633\u06cc\u062f\u0646 \"\u0686\u0631\u0627\u061f\" \u0627\u0633\u062a. \u0686\u0631\u0627 \u0627\u06cc\u0646 \u0634\u06a9\u0644\u061f \u0686\u0631\u0627 \u0627\u06cc\u0646 \u062a\u0644\u0631\u0627\u0646\u0633\u061f \u0686\u0631\u0627 \u0627\u06cc\u0646 \u062c\u0646\u0633\u061f<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u0645\u0627 \u06cc\u06a9 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\u0627\u062a\u0635\u0627\u0644 \u0628\u0631\u0627\u06cc \u062c\u0644\u0648\u06af\u06cc\u0631\u06cc \u0627\u0632 \u062a\u0645\u0631\u06a9\u0632 \u062a\u0646\u0634.<\/li>\n\n\n\n<li>\u067e\u06cc\u0634\u0646\u0647\u0627\u062f \u06cc\u06a9 \u0622\u0644\u06cc\u0627\u0698 \u0631\u06cc\u062e\u062a\u0647\u200c\u06af\u0631\u06cc\u200c\u067e\u0630\u06cc\u0631\u062a\u0631 \u06a9\u0647 \u0646\u06cc\u0627\u0632\u0647\u0627\u06cc \u0639\u0645\u0644\u06a9\u0631\u062f\u06cc \u0634\u0645\u0627 \u0631\u0627 \u0628\u0627 \u0647\u0632\u06cc\u0646\u0647 \u06a9\u0645\u062a\u0631 \u0628\u0631\u0622\u0648\u0631\u062f\u0647 \u06a9\u0646\u062f.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">\u0647\u062f\u0641 \u0627\u06cc\u0646 \u0627\u0633\u062a \u06a9\u0647 \u0642\u0637\u0639\u0647 \u0641\u0642\u0637 <em>\u0631\u0627 \u0645\u0645\u06a9\u0646 \u0645\u06cc\u200c\u0633\u0627\u0632\u062f<\/em> \u0628\u0631\u0627\u06cc \u0631\u06cc\u062e\u062a\u0647\u200c\u06af\u0631\u06cc\u060c \u0627\u0645\u0627 <em>\u0628\u0647\u06cc\u0646\u0647<\/em> \u0628\u0631\u0627\u06cc \u0631\u06cc\u062e\u062a\u0647\u200c\u06af\u0631\u06cc.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u0628\u0646\u0627\u0628\u0631\u0627\u06cc\u0646\u060c \u0628\u0631\u0627\u06cc \u067e\u0627\u0633\u062e \u0628\u0647 \u0633\u0648\u0627\u0644 \u062e\u0648\u062f\u0645: <strong>\u0628\u0644\u0647\u060c \u06cc\u06a9 \u062a\u063a\u06cc\u06cc\u0631 \u062c\u0632\u0626\u06cc \u062f\u0631 \u0637\u0631\u0627\u062d\u06cc \u062f\u0631 \u0645\u0631\u062d\u0644\u0647 \u0646\u0645\u0648\u0646\u0647\u200c\u0633\u0627\u0632\u06cc \u0645\u06cc\u200c\u062a\u0648\u0627\u0646\u062f \u0642\u0637\u0639\u0627\u064b 15\u066a \u06cc\u0627 \u0628\u06cc\u0634\u062a\u0631 \u0628\u0631\u0627\u06cc \u0634\u0645\u0627 \u0635\u0631\u0641\u0647\u200c\u062c\u0648\u06cc\u06cc \u06a9\u0646\u062f.<\/strong> \u062f\u0631 \u0648\u0627\u0642\u0639\u060c \u0645\u0646 \u0645\u06cc\u200c\u06af\u0648\u06cc\u0645 \u06a9\u0647 \u0627\u06cc\u0646 \u06cc\u06a9 \u0642\u0627\u0646\u0648\u0646 \u0627\u0633\u062a\u060c \u0646\u0647 \u06cc\u06a9 \u0627\u0633\u062a\u062b\u0646\u0627. \u0647\u0632\u06cc\u0646\u0647 \u0648\u0627\u0642\u0639\u06cc \u06cc\u06a9 \u0642\u0637\u0639\u0647 \u062f\u0631 10\u066a \u0627\u0648\u0644 \u0686\u0631\u062e\u0647 \u0639\u0645\u0631 \u0637\u0631\u0627\u062d\u06cc \u0622\u0646 \u0642\u0641\u0644 \u0645\u06cc\u200c\u0634\u0648\u062f. \u0647\u0646\u06af\u0627\u0645\u06cc \u06a9\u0647 \u0642\u0627\u0644\u0628\u200c\u0647\u0627 \u0633\u0627\u062e\u062a\u0647 \u0634\u062f\u0646\u062f \u0648 \u062a\u0648\u0644\u06cc\u062f \u0622\u063a\u0627\u0632 \u0634\u062f\u060c \u0627\u0647\u0631\u0645 \u0634\u0645\u0627 \u0627\u0632 \u0628\u06cc\u0646 \u0645\u06cc\u200c\u0631\u0648\u062f.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>\u0641\u0642\u0637 \u0641\u0627\u06cc\u0644 CAD \u062e\u0648\u062f \u0631\u0627 \u0628\u0631\u0627\u06cc \u062f\u0631\u06cc\u0627\u0641\u062a \u0642\u06cc\u0645\u062a \u0628\u0631\u0627\u06cc \u0645\u0627 \u0627\u0631\u0633\u0627\u0644 \u0646\u06a9\u0646\u06cc\u062f. \u0686\u0627\u0644\u0634 \u062e\u0648\u062f \u0631\u0627 \u0628\u0631\u0627\u06cc \u0645\u0627 \u0627\u0631\u0633\u0627\u0644 \u06a9\u0646\u06cc\u062f. \u0628\u06cc\u0627\u06cc\u06cc\u062f \u06cc\u06a9 \u0628\u0631\u0631\u0633\u06cc \u0645\u0647\u0646\u062f\u0633\u06cc 30 \u062f\u0642\u06cc\u0642\u0647\u200c\u0627\u06cc \u0628\u0631\u0646\u0627\u0645\u0647\u200c\u0631\u06cc\u0632\u06cc \u06a9\u0646\u06cc\u0645 \u0648 \u0622\u0646 15\u066a \u0631\u0627 \u0628\u0627 \u0647\u0645 \u067e\u06cc\u062f\u0627 \u06a9\u0646\u06cc\u0645. \u062a\u0642\u0631\u06cc\u0628\u0627\u064b \u0645\u06cc\u200c\u062a\u0648\u0627\u0646\u0645 \u062a\u0636\u0645\u06cc\u0646 \u06a9\u0646\u0645 \u06a9\u0647 \u0627\u0632 \u062f\u06cc\u062f \u067e\u0646\u0647\u0627\u0646 \u0627\u0633\u062a.<\/strong><\/p>",
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